ONE
Automatic self-cleaning filtering system
starting at 119.000 €
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Products

ONE

Automatic self-cleaning filtering system

Reliability
Efficiency
Ease of management
ONE is suitable for the production of: Recycling granules, polymerisation granules, masterbatch and compound granules, adhesives (Hot Melt), tubular or flat films, thermoforming sheets, pipes and profiles, and cable coating.
ONE has been designed to the highest quality standards and has passed the most stringent production tests on various types of equipment, ensuring excellent filtering performance.
The careful study of mechanisms, materials and the filtration chamber is the engineering element that has enabled us to achieve our standards.
L (mm) H (mm) W (mm)
ONE 400 2500 2200 1100
ONE 500 2500 2200 1200
ONE 600 2600 2300 1300
ONE 700 2700 2500 1400
BreakMachinery Technical ONE

Break machinery ONE video

Automatic continuous self-cleaning filter for plastic compound video

Main Components

BreakMachinery Main Components
Steel breaker and filter
The scraping mode of operation uses a thick steel breaker followed by a second breaker, the purpose of which is to improve the passage and increase the flow of plastic material, and an interchangeable filter made of punched or laser-drilled sheet steel for filtrations from 60 to 2000 microns.
Touch screen displays
ONE can be customised with touch screen visualisers, agreeing with the customer on the desired graphic layout and reading parameters.
Spacer and Scraper
A spacer allows the scraper blades to work at the correct distance from the filter in order not to damage it.
Centralised
ONE can be centralised with the in-house 4.0 communication network. The machine is prepared for assembly according to customer requirements, with inlet and outlet flanges.

Advantages

Increased production
Increased production thanks to the automatic cleaning of the filter changer and the absence of traditional interruptions due to operator filter changes.
Reliability
The construction process, from design to the choice of materials and assembly in our factories guarantees the highest quality product in terms of performance and durability.
Simplicity of operation
The simplicity of its construction allows ordinary and extraordinary maintenance directly at the customer’s premises, reducing downtime to a minimum.
Productivity
The continuous filtering system maximises line productivity.
Savings
The efficiency of the cleaning system in continuous mode results in longer utilisation of the laser filter, with a consequent reduction in the purchase of consumables.
Efficiency
The ONE automatic continuous flow filter optimises the filtration of impurities without compromising line productivity by reducing production waste.

BreakMachinery Machine Body

Operating Principle

ONE Operating Principle step 1

The extruder pushes the contaminated plastic material into the ONE filter changer.

ONE Operating Principle step 2

A punched or laser-drilled steel filter, with the filter capacity chosen by the customer, removes impurities from the plastic material.

ONE Operating Principle step 3

The filtered and purified material leaves the ONE filter changer for further processing.

ONE Operating Principle step 4

All impurities are collected inside the scraper and automatically discharged through the discharge valve.

Technical characteristics

Filtering surfaces
The filter surfaces ensure that pressure variations are handled with precision to avoid altering the flow of plastic material.
Stability
Process stability is ensured by the automatic control of the filter mechanisms.
Waste management
Waste material is easily handled, with automatic shearing of the material and depositing it on the ground or on a special emptying container.
Simplicity of use
The simplicity and solidity of construction make the system optimal for the safety of operators during routine maintenance operations.

AUTOMATIC CONTINUOUS
SELF-CLEANING FILTER
SCRAPING/SCRAPING BACK FLUSHING
ONE 400 ONE 500 ONE 600 ONE 700
Filter diameter (mm) Ø 400 Ø 500 Ø 600 Ø 700
Surface (cm2) 1206 1916 2783 3807
Laser filter micron: from 60 to 300
mesh: from 230 to 50
Punched filter micron: from 400 to 2000
mesh: from 40 to 10
Metallic mesh filter controflusso:
micron: from 60 to 2000
mesh: from 230 to 10
Filtered materials PP / LDPE /LLDPE / HDPE
PS / EPS / XPS / ABS / TPU

REQUEST INFORMATION

Our sales and technical department are at your disposal for advice and to give you all the necessary information on the filters that best suit your needs.

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